Thursday, January 21, 2010

FERNER!


Here is Tim's License plate. I also received some tailgunner waxes in the mail today. I am not really sure where the best point to Mount them is. Give me some input guys and let me know what you think. Do you like the four light look, should there be more?


Maybe we should mount them on the mag? I am trying to keep an open mind and keep it custom!

Wednesday, January 20, 2010


Here is a wax that I just got a couple days ago. This is a repair piece for broken right cases



HEre are five more, and the original sample. The cast piece will be very big, but it is always better to have extra material as opposed to not having enough.




I started working on a batch of 36-38 clutch pedals and brake pedals today. They needed a little bit of cosmetic welding, but they turned out well.





I basically just put some filler rod in where the seam was on the part. The welds are already sanded away and un detectable! these will really confuse somebody in 100 years lol.

knuckle porn and frame discoveries


I am grinding on a late 47 frame today and harvesting all the castings. This is one of the floor board tabs. It has the standard xe 760 that shows up on almost all og tabs.


But look at this side. This is the first time that I have ever noticed a hallmark-2 on the other side. This is a neat detail.



Here is a 38 clutch pedal that we just fixed up. I am doing a 36 pedal the exact same way tonight. Making the custom repair pieces maintains the factory peened over pin on the side of the pedal that you see. This is a cool fix!




Here is a cylinder for a knucklehead bobber that we are working on right now. Check out the fins! they are so neat!









Tuesday, January 19, 2010


Here is a mold from a 1914 right side sears axle casting. Check out the little u hall mark.


I finished welding the tabs on this bullneck today. I retubed the frame from the seat post forward. It was a pretty messed up chopper frame when it got here. I am happy with the way it turned out.

Sunday, January 3, 2010


Holy moly, This was the worst cylinder out of the batch, it turned out well.


I made an arbor to turn fins out on the lathe!



Here is the same cylinder, It was a lot of work, but it turned out well. You will not be able to distinguish the new fins from the old ones once it is nickle plated!

Wednesday, December 23, 2009

sporatic holiday update!


I got some waxes for hendersons today. these are the front brake shoes for a 28-31 kj and deluxe. The pieces that look like pluming fittings are 1928 only choke mechanisms. These have been in process for eight months, and I am very happy to see some progress being made.



Ryan got the rest of his frame pieces ready to go back together. It still has to be welded in this picture, He made the jig that goes in the axle plate slots.



Here is a fixture that I made yesterday for mounting the left side floorboard tab.




Here is the fly wheel for my sears. I bought some blanks from Paul Osbourne. They machined up nicely.


Friday, December 18, 2009

Guys

I have been working really hard on customer bikes and still trying to keep Ryan busy with his free motorcycle contest bike. I have been doing daily updates of his project over on the amca board, you can check it out by going to www.antiquemotorcycle.org and clicking the birth of a bobber banner. My computer time has pretty much been dedicated to his project, but I am still working on a bunch of cool knucklehead stuff, and I have some big bike and science experiment updates to do as soon as I find the time to do it. Thanks for your understanding and enthusiasm!

INDUSTRY GIANTS TO DIVULGE WEALTH OF INDUSTRY INFO!!!!

I got this email this morning. It is a press release for the upcoming vtwin show in Cincinnati. I am on a guest panel. I am pretty excited and honored to have this neat opportunity. It is kind of surreal to be described with words like giant, successful and bike builder lol. Wish me luck!

Industry Giants to Divulge Wealth of Industry Information at V-Twin Expo-- Cincinnati, OH (December 15, 2009) V-Twin dealers and exhibitors will soon be making their annual trek to the 10th Annual V-Twin Expo by Easyriders held in Cincinnati, February 6-8. The V-Twin industry's premier trade show, the V-Twin Expo is an opportunity for those in the industry to ascertain the overall state of the industry from veterans and colleagues.
Scheduled for Sunday, February 7th, 2010 at noon the seminar entitled "Two Wheeled Passion : Opportunity in the Wind" is sure to invigorate participants and re-energize their passion for the motorcycle industry. Sponsored by Hot Leathers and The Legendary Buffalo Chip this seminar will give audience members the chance to converse, listen and learn from an impressive selection of successful and established bike builders. They will be discussing how they have managed to capitalize on their passion within the current climate and how they have successfully turned difficulty into opportunity.
Participating bike builders will include industry giants Kevin Baas, Brian Klock, Gary Mauer, Matt Olsen, Dave Perewitz, Roland Sands, Kirk Taylor and Paul Yaffe. During the session this veritable roundtable of specialists will be discussing how the industry has changed since they first started out, what they have done over the last several years to adapt to the current economic climate, what opportunities have arisen over the last several years as a result of refocusing on their business and how these opportunities have changed their business.
In addition they will challenge participants to search with themselves to explore their passion for motorcycles and look for current opportunities in the marketplace.
The seminar will be co-facilitated by legendary motorcycle photographer, Michael Lichter and public relations specialist, Ken Conte of Rise Above Consulting. At the conclusion of the seminar Michael Lichter will be announcing the theme to his heavily anticipated 2010 motorcycles as art exhibit at the Legendary Buffalo Chip during Sturgis Rally Week 2010.
A light lunch will be provided and audience members are encouraged to join the conversation, ask questions and take advantage of their time with these leading industry magnates. The purpose of the seminar is to assist retailers, media and builders in understanding that there is opportunity within the motorcycle industry and how to capitalize on it. Please RSVP to sarah@riseaboveconsulting.com
The V-Twin Expo will be held at the Duke Energy Convention Center in Cincinnati, OH and will host over 370 exhibitors and thousands of V-Twin dealers. and is not open to the public, only registeed dealers. For more information, visit www.vtwin-expo.com.

Tuesday, December 15, 2009

Heads!


This is Ryan Mackey, he won the AMCA bike giveaway contest. He flew in on sunday to start working on the project. I am really impressed by how smart he is. I was worried that I would have to do a lot of the work on the project, but Ryan is a natural.


In this pic my dad is pressure testing intake inserts in heads. This is a very important step in rebuilding motor.s If they leak you will have a ton of problems every time you fire your bike up.





This is what they look like when they leak, check out all the bubbles, this insert will have to be replaced.